(optional) If you want to sew in an elastic for a closer, snug fit, feed the elastic though this casing with a small safety pin, then first baste and then sew at either end. To do that first fold over 1/4″ inch inwards, then fold another 3/8″ and pin. Place the top of cap on the second fabric and cut it out.įold the flat side of the cap piece twice and (finger) press.

The marked end of the pattern should be placed on the fold of the fabric. Measure the test lines to ensure the sizing is correct before you cut your fabric!įold the main fabric in half and align the side pattern piece on top of it. Make sure the pattern is printed at 100% (no scale) on US letter paper. Then put the pieces together with some sticky tape. STEP 1: Prepare the patternĭownload the pattern and print it out. You can iron them to smooth out the wrinkles. Prepare your fabrics – take both of your fabrics, pre-wash them thoroughly and dry. Printable surgical cap pattern (free PDF download) Some sticky transparent tape (or glue) will be also required because you will need to put the pieces of pattern together before using them. Since you will be using a PDF downloadable pattern for this project, you will need some printing paper and a printer with ink 😉 A third of a yard should be enough material. Both should be one hundred percent cotton. Notes: You will need the main fabric as well as lining fabric for this scrub cap.

( OPTIONAL) two buttons (to ease stress on the ears).

sewing machine ( entry level machine will do just fine, or you can even hand sew this, although admittedly it will take you more time).

rotary cutter and a mat(or just scissors).

secondary fabric – 11″ x 8″ 100% thickly woven cotton peach.

main fabric – 1/4 yard of 100 % cotton fabric (thickly woven, pre-washed) e.g.

How to make a Surgical Scrub Hat Supplies and tools

0.5 FAQs, Tips and Pattern Troubleshooting:.

0.3.12 STEP 10: (Optional) Add buttons /ear savers.

0.3.11 STEP 9: Sew the bottom of the cap.

0.3.8 STEP 6: (Optional) Serge/Zig zag the raw curved edge.

0.3.7 STEP 5: Sew both cap parts together.

Pdf downloadable scrub top pattern